EV Shaker with Combined Chamber for Temperature & Vibration Testing

Our EV Shaker with a Combined Chamber is an all-in-one, highly specialized system for the rigorous durability and safety testing of Electric Vehicle (EV) components. This powerful unit integrates a precision vibration shaker with a high-performance climatic chamber. It's designed to subject EV battery packs, modules, and other critical parts to the most realistic and punishing environments. By simulating the combined stresses of road vibrations and extreme temperatures, our system is an indispensable tool for accelerating product development and guaranteeing the long-term reliability and safety of your EV innovations.

Key Features

• Integrated Multi-Stress Testing: Conducts simultaneous vibration and temperature testing in a single, seamless operation. This provides a far more realistic simulation of a vehicle's life, from diverse global climates to demanding road conditions.

• High-Power Vibration: Our electrodynamic shaker is engineered to handle the substantial weight of EV battery packs and modules, providing the force and frequency range necessary to meet stringent automotive standards like SAE J2380 and GMW 3172.

• Wide-Range Environmental Chamber: The integrated chamber provides a broad spectrum of temperature capabilities (e.g., from -70°C to +180°C) and can be equipped with humidity control. This enables testing under the full range of climatic conditions an EV might face.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the shaker with the climatic chamber. This allows for precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: The system continuously monitors and records all environmental parameters (temperature) and vibration data (acceleration, displacement), providing detailed insights and auditable data for analysis and compliance reports.

• EV-Specific Safety Features: Includes integrated safety protocols vital for testing high-voltage batteries, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, and thermal monitoring.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced structure for longevity and reliability under continuous, demanding combined-stress operation.

Technically specifications

Shaker

Rated Sine/Random/Shock Force: 4,000 kgf / 4,000 kgf / 8,000 kgf

Armature Mass: 35 kg

Frequency Range: 5–3,000 Hz

Inserts Size (Standard): M10

Chamber

• Capacity: 512L

• Inner Chamber Dimensions: 800mm (W) x 800mm (D) x 800mm (H)

• Temperature Range: -40°C to +150°C

• Cooling Rate: +20°C to -40°C (Average 2°C/min)

• Humidity Range: 20%RH to 98%RH

• Overall Dimensions: 1,200mm (W) x 2,500mm (D) x 1,500mm (H) (excluding lifting table)

• Weight: 1,500 kg

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 17

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 100g / 60g

• Max. Vertical Load Support: 500 kg

• Armature Diameter: 440 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

• Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 2,500 kg

Applications

• EV Battery Pack & Module Qualification: Comprehensive durability and safety testing for EV batteries under combined road vibration, extreme temperatures, and thermal cycling.

• Engine & Powertrain Components: Evaluating the performance and longevity of electric motors, inverters, and drive units under combined thermal and dynamic stresses.

• Electronic Control Units (ECUs) & Sensors: Validating the reliability of battery management systems and other vital electronics against harsh climatic and dynamic stresses.

• Regulatory Compliance: Meeting stringent international and OEM-specific standards for EV component reliability and safety.

• Research & Development: Accelerating the development of new EV technologies by understanding their behavior in realistic, multi-stress environments.

Benefits

• Unrivaled Test Realism: Provides the most accurate and comprehensive assessment of EV component performance by simulating synergistic stresses, revealing failure modes that single-factor tests would miss.

• Accelerated Product Validation: By performing multiple stresses simultaneously, you can significantly reduce your development cycle and get products to market faster.

• Enhanced EV Safety: Proactively identifies critical design flaws and weaknesses, preventing costly field failures and recalls.

• Comprehensive Data Insights: Generates rich, synchronized data for in-depth analysis, contributing to superior design optimization and robust validation reports.

Ready to elevate your EV component testing with a system that combines power and precision? Contact our experts today to discuss your requirements for an EV Shaker with a Combined Chamber.